Creform's heavy-duty mobile flow rack

Creform's heavy-duty mobile flow rack

January 11, 2022


Creform Corporation, a manufacturer of material handling structures, designed and produced a mobile heavy-duty flow rack for use in the body shop of a large automotive assembly plant. The flow rack is used to “flow” in production parts on their assembly line.

The rack is built using Creform 42 mm pipe and joints for extra capacity and rigidity, as well as providing for flexibility and reusability by this long-time customer. The unit features wide Creform Placon roller conveyor for flow characteristics and strength, while the low-friction skate wheel conveyors allow for shallow flow lane angles suitable for plastic returnable totes and cardboard boxes. The gravity flow rack assists in first-in, first out (FIFO) inventory management.

The flow rack has a stair step design to improve access to parts in plastic totes at the two supply levels.  Each level features lane dividers so the totes are loaded within their lane and stay in their lane. Each of the flow rack’s levels can be repositioned or whole flow rack customized with only simple tools.

The flow rack pictured is 54" W x 72" D x 71" T and has a load capacity rating of 800 lb. It features 4-inch casters for easy movement when cleaning or repositioning, and six swivel wheels, two which feature brakes.

The Creform flow rack can be part of a supermarket storage area. It is ideal for picking individual SKUs that make up a manufacturing kit, typically appropriate for assembly applications.  The flow rack can be used for general storage of pull-to-ship parts and point of use presentation rack within an assembly work cell.

The unit is built with “Marine Blue” pipe color, but as with all Creform flow racks, a wide variety of pipe colors are available, and accessories can include information sheet holders, label holders, tool storage, hooks to hang tools and other supplies. As well as built with feet, rather than wheels. Creform Structures can be built for ESD for anti-static applications. Available as a kit or an assembled structure or in the component form for a complete DIY solution.

The Creform System is used to create an array of material handling and efficiency enhancing devices and is a proven component in continuous improvement and lean manufacturing programs. The company partners with customers in developing and implementing these programs.